Efficiency solutions for more precise and profitable production
Optimization of weighing processes
Through automatic control and regulation systems that correct deviations in the production line in real time.
Our Feedback technology
Allows precise adjustment of the dosing or packaging system, guaranteeing an ideal average weight without manual intervention.
Problems avoided by the Varpe Feedback system
Overfilling
Avoids adding extra product by default for safety in the process.
Product losses
Reduces unnecessary waste during dosing.
Rejections due to being out of tolerance
Significantly reduces discarded packages for not meeting the weight.
Additional labor
Eliminates the need for manual resources to reintroduce or dispose of product.
Benefits of the Varpe Feedback system
Through a PID (Proportional, Integral, Derivative) control system, Varpe achieves continuous performance optimization:
Automatic optimization
of the process
Dynamic and precise adjustments without operator intervention.
Maximum use
of the product
Every gram counts: zero overfilling, zero losses.
Drastic reduction
of rejections
Fewer errors, more efficiency in the line.
Rapid amortization
of the investment
Visible results in the short term thanks to savings in raw materials and rework.
Success story:
Feedback system for double packaging machine
A company in the food sector needed to optimize the performance of two packaging machines connected to the same production line. Varpe designed a weight control system with integrated Feedback that regulated both machines in real time.
With this solution, the following was achieved:
- Adjust each packaging machine independently.
- Reduction of give-away (overfilling).
- Decrease in rejections outside the tolerance limits.
- Greater precision and stability in the weight of the packages.
- Product savings and amortization in a few months.
- Align the average weight of production with the target weight of the batch.
Frequently asked questions about optimizing weighing processes
What is the Varpe Feedback system?
The Varpe Feedback system is a solution installed in the VARPE weight controllers that analyzes the evolution of the products packaged by the previously installed equipment (packaging machines, dosing machines, packers,…) with the aim of precisely identifying the variations and trends in weight, to make a correction and improve and optimize the results in production.
What benefits does optimizing weighing processes offer?
It allows adjusting the ideal average weight, decreasing rejections, producing more units by maximizing the use of the product and amortizing the investment by reducing operating costs.
Can the Feedback system be applied to several packaging machines at the same time?
Yes, the system can manage multiple packaging machines from the same line, as in the real case with dosing machines where a significant improvement in efficiency was achieved.
In what type of industries can this solution be applied?
The Feedback system is ideal for production lines with bulk products, packaged or where weight control is critical, such as in food, pet food or pharma.
What is the return on investment for this type of solution?
Thanks to the savings in product and the reduction of rejections, the Varpe Feedback system allows a rapid and measurable amortization from the first months.
Speak with our technical team and discover how we can adapt to your production environment.
