PRODUCTS

SYSTEM OF VISION

Artificial Intelligence has revolutionised the way companies manage and optimise their production processes. Varpe Vision Systems are designed to meet the highest standards of industrial inspection, combining cutting-edge image capture technology, specialised lighting and intelligent algorithms. These solutions enable the detection, analysis and rejection of defective products in real time, without physical contact and with maximum precision.

Thanks to their direct integration into the production line, Varpe vision systems perform exhaustive checks on critical visual aspects: from the correct placement of labels, code reading and surface inspection to the validation of printed text and identification of visible contaminants.
Advanced analysis software interprets images at high speed, issuing automated decisions in accordance with quality parameters defined by the customer. All of this is done with the ability to record and trace the data obtained, facilitating audits, statistical control and continuous process improvement. In addition, our systems are designed in accordance with international food, pharmaceutical and industrial safety regulations, ensuring regulatory compliance and confidence in production.

WHAT ARE THE COMPONENTS OF VISION SYSTEMS?

STATE-OF-THE-ART HARDWARE 
Varpe Vision Systems are made up of reliable and durable industrial components to ensure precision and high performance.

· High-resolution cameras. To capture detailed images of moving products.

· Adaptive lighting systems. Depending on the type of product or material, specialised technicians modify the lighting level to ensure optimal visibility of the characteristics to be inspected.
OWN SOFTWARE WITH ADVANCED ALGORITHMS
Thanks to the development of Varpe Vision Systems software, scalability and customisation are possible. It includes:

· Artificial Vision Algorithms. These detect defects within established parameters, verify presence/absence, read codes and perform two-dimensional control.

· Machine learning capabilities. Ability to train algorithms in the machine, providing flexibility and accessibility to Artificial Intelligence.
MODULAR AND SCALABLE DESIGN
Thanks to their architecture:

· They adapt to different types of products, formats and line speeds.

· They can be flexibly configured for multi-stage projects or lines with specific space requirements.

· They can be expanded to include new functionalities. 
INTUITIVE INTERFACES
An easy-to-use application that includes:

· Intuitive navigation.

· Real-time display of inspection status and captured images.

· Diagnostic and predictive maintenance tools, accessible by line personnel. 

WHAT ARE THE ADVANTAGES OF OUR SOFTWARE FOR INDUSTRY 4.0?

ADAPTS TO YOUR NEEDS
Modular and configurable online integration, adapting machine vision parameters to customer specifications and workflows.
FULL TRACEABILITY
Comprehensive traceability through data capture, encoding and recording at each stage of the process, with real-time monitoring.
REDUCTION OF HUMAN ERRORS
Automation of inspection and decision-making to minimise manual intervention and reduce operational errors in production environments.
100% NON-INVASIVE INSPECTION
Non-continuous and non-intrusive technology, preserving the packaging and contents without disrupting the production flow.
HIGH SPEED AND PRECISION
Integration of machine vision without compromising production speed and resolution for real-time inspection, ensuring dimensional accuracy and defect detection.
REGULATORY COMPLIANCE
X-ray inspection and machine vision systems essential for helping with regulatory compliance for your products.

APPLICATIONS OF VARPE VISION SYSTEMS

DIMENSIONAL MEASUREMENT
A technique that uses advanced algorithms and machine learning technologies to improve the accuracy and efficiency of measuring the physical dimensions of objects.
RECOGNITION OF PATTERNS
Technique for processing images using unsupervised learning algorithms to identify and classify specific patterns in visual data. These can be colours, shapes or textures.
OCR AND CODE READING
Optical Character Recognition, technology that enables artificial vision systems to identify characters on packaging or on the product itself. And with the ability to detect, interpret and verify different types of codes and QR codes.
SURFACE DEFECT DETECTION
Automatically identifies visual imperfections such as cracks, deformations, or bubbles in a product.
INSPECTION OF CONTAINERS AND CLOSURES
It consists of automatically verifying that the packaging and closure system meet the necessary quality, safety and presentation requirements. 
PRODUCT CLASSIFICATION AND COUNTING
Identify and separate products according to categories, characteristics, or number of units in the same group. 

VISION SYSTEMS vs X-RAY INSPECTION SYSTEMS

Both vision systems and X-ray inspection equipment aim to guarantee the safety and quality of products passing through the production line. However, they differ in how they work and the types of defects they detect. Vision systems use cameras and image processing algorithms to analyse the surface of products. They are ideal for checking visual aspects such as the correct placement of labels, code legibility, shapes, colours, and the presence or absence of visible elements. X-ray inspection systems, on the other hand, use radiation to penetrate the product and generate an image of its interior, allowing them to detect physical contaminants such as metal, glass, or stones, even if they are inside the packaging. In addition, it allows the fill level and product integrity to be verified, even in opaque and metallic packaging, while machine vision is a technology that inspects what is visible.

The two systems are not mutually exclusive, but complementary. In many production lines, they are used together to ensure comprehensive control of both the external appearance and internal safety of the product.
FAQS RAYOS X

INTEGRACIÓN DE LA VISIÓN ARTIFICIAL EN LOS PRODUCTOS VARPE

Varpe vision systems have been developed to integrate efficiently with any Varpe product, offering a versatile solution that meets the highest demands of the industrial sector in terms of quality control. Thanks to a single interface, unified hardware and the use of a single technology provider, we guarantee seamless integration that optimises both operation and maintenance. In addition, connectivity is ensured through standard industrial communication protocols, facilitating interoperability with existing plant systems. Varpe vision systems integrate seamlessly with: